REDEEM Holey-Sparger Flow Reactor

Overview:

The Holey Sparger Reactor is a flow reactor that uses a perforated sparger to introduce gas into a liquid phase by generating small bubbles, increasing gas–liquid interfacial area and improving mass transfer. Unlike passive mixing reactors, the reactor allows precise control over gas introduction rate and bubble size through sparger design, enabling safer and more reproducible handling of reactive gases such as H₂, O₂, and CO.

Close-up of the Redeem Technologies Holey Sparger Flow Reactor, that increase gas-liquid interfacial area and improving mass transfer. The flow reactor has multiple screws on the edges.

Specifications:

Depth: Variable (1 - 5 mm)

Volume:  Variable (1.3 - 13.7 mL)

Holes size: 0.1 - 5 mm

Illuminated area: 26.38 cm²

Temperature range: -20/200°C (300°C upon request) 

Pressure range: Up to 12 bar 

Residence time: ~ 1/52 - 1020/52740 seconds

Materials option: Stainless steel, Hastelloy, Cu, PEEK, Anodized Al

Window options: Borosilicate, quartz, ITO, Sapphire 

Dimensions: 8.6 x 7.2 cm

Key Benefits of Holey-Sparger:

Excellent gas-liquid interfacial area

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Adjustable liquid thickness

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Safe with every type of gas

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Possible applications:

Designed for gas–liquid reactions in flow where efficient sparging of gases such as hydrogen, oxygen, carbon monoxide, or nitrogen can improve reaction rates and control.

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Liquid-Gas

Enhances gas-liquid interfacial area

Design and Operation:

Robust and Highly Efficient Structure

Modular design made of stainless steel and corrosion-resistant materials, ensuring durability and compatibility with a wide range of reactants.

Optimized configuration for seamless integration with existing industrial equipment and processes.

Simplified operation, reducing the need for manual intervention and maintenance.

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Applications

The Redeem Holey-Sparger Flow Reactor is the ideal solution for a wide range of industries, including:

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Pharmaceutical Industry

Synthesis of active ingredients with high purity and repeatability.

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Chemical Industry

Production of polymers, catalysts, and fine chemicals.

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Energy sector

Applications in biofuels and thermal conversion processes.

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Nanotechnology

Production of nanoparticles and advanced materials.

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