REDEEM Thin-Film Flow Reactor

Overview:

The Thin Film Reactor is a flow reactor that forms a thin liquid film to create very high surface area contact with reactor walls, enabling strong heat transfer and mass transfer. This is particularly useful in processes that benefit from high heat exchange.

Close-up of the Redeem Technologies Thin-Film Flow Reactor, that maximize surface-area contact between the reacting stream and the reactor walls. The flow reactor has multiple screws on the edges.

Specifications:

Depth: 0.1 - 5 mm

Volume: 0.26 - 13.19 mL

Illuminated area: 26.38 cm²

Flow cross section: 4.8-240 mm²

Temperature range: -20/200°C (300°C upon request)

Pressure range: Up to 12 bar

Residence time: ~ 1/52 - 1020/52740 seconds

Materials option: Stainless steel, Hastelloy, Cu, PEEK, Anodized Al

Window options: Borosilicate, quartz, ITO, Sapphire

Dimensions: 8.6 x 7.2 cm

Key Benefits of Thin-Film:

Controllable film thickness

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Efficient mass and heat transfer due to high-surface area

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Increase reproducibility of the reaction

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Possible applications:

Best for evaporation, concentration, and drying operations in flow, and for reactions or steps where removing volatiles supports performance. See the publications (Photocatalytic H evolution, Oxidative coupling, Water splitting) with the Thin Film reactor.

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Liquid-Liquid

Homogeneous dispersion of immiscible fluids.

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Solid-Liquid

Ideal for solid deposition.

Design and Operation:

Robust and Highly Efficient Structure

Modular design made of stainless steel and corrosion-resistant materials, ensuring durability and compatibility with a wide range of reactants.

Optimized configuration for seamless integration with existing industrial equipment and processes.

Simplified operation, reducing the need for manual intervention and maintenance.

Close-up of one foam inside the Redeem Technologies Thin-Film Flow Reactor.

Applications

The Redeem Thin-Film Flow Reactor is the ideal solution for a wide range of industries, including:

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Pharmaceutical Industry

Synthesis of active ingredients with high purity and repeatability.

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Chemical Industry

Production of polymers, catalysts, and fine chemicals.

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Energy sector

Applications in biofuels and thermal conversion processes.

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Nanotechnology

Production of nanoparticles and advanced materials.

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